How to Fix Diagnostic Code P1680

🚨 Diagnostic Profile

Vehicle Make: Dodge

Fault Description: Clutch Released Switch Circuit Open Or Shorted

This fault applies to manual transmission Dodge vehicles that use a clutch pedal position (clutch released) switch as an input for the powertrain control module, starter interlock, or cruise control logic. The switch reports whether the clutch pedal is released, and an open or shorted circuit means the controller is receiving an invalid signal.

🚨 Repair Difficulty Tier

Tier: [Intermediate]

The switch itself is usually a low-cost, easily accessed component at the clutch pedal bracket. Diagnosis requires verifying circuit continuity, voltage, and ground integrity, and may involve connector pin-out verification, which requires access to the manufacturer-specific wiring diagram and body/powertrain control module pinout chart for the exact model year and engine/transmission combination being serviced.

🛠️ Resolution Steps

Step 1: Preliminary Inspection

  • Verify the battery state of charge and check for any related active or stored diagnostic trouble codes using a scan tool.
  • Record freeze frame data and confirm whether the fault is current or historical.
  • Visually inspect the clutch pedal switch mounting bracket for looseness, misalignment, or physical damage.
  • Inspect the switch connector at the upper clutch pedal arm/bracket assembly, typically located above the pedal near the firewall under the dash, for corrosion, bent terminals, spread pins, or moisture intrusion.
  • Check the clutch pedal travel and linkage for proper adjustment, as incorrect pedal height or a worn pedal stop can prevent the switch plunger from fully actuating.
  • Inspect the harness routing near the firewall and under the dash for chafing, pinching, or contact with sharp edges, as this is a common failure point due to pedal movement over time.

Step 2: Diagnostic Verification

  • Disconnect the switch connector and measure circuit continuity across the switch terminals with the plunger released (pedal up) and depressed (pedal down), confirming the switch transitions between an open and closed state correctly.
  • Verify the switch actuates correctly: most clutch released switches of this type are normally closed or normally open plunger-style switches that should show a clear state change (continuity to no continuity) as the plunger travels; a switch that remains open, remains closed, or shows erratic continuity in both positions has failed and should be replaced.
  • With the key on, engine off, and the switch disconnected, measure for reference voltage (typically 5V or system voltage depending on circuit design) at the harness-side connector using a digital multimeter referenced to a known good chassis ground.
  • Check the signal circuit for an open or a short to ground or to voltage using a digital multimeter, comparing continuity and resistance readings to the acceptable range specified in the OEM service information for the exact model and year.
  • Check the ground circuit at the switch connector or body ground point for resistance; a good ground circuit should read close to zero ohms (under 5 ohms) between the ground pin and chassis ground.
  • Use the scan tool to monitor the clutch switch input PID in real-time data while actuating the pedal to confirm the controller correctly registers both the released and depressed states; a PID that fails to change state confirms a wiring or switch fault rather than a software fault.

Step 3: Resolution & Reset Process

  • Replace the clutch pedal switch if it fails continuity or actuation testing, and adjust its mounting position per OEM service information so the plunger fully contacts the pedal arm at the correct pedal height.
  • Repair any damaged wiring or connectors using approved soldered, heat-shrink, or crimp splicing methods and dielectric-protected weatherproof connections; avoid simple twist-and-tape repairs on this circuit.
  • Clear all diagnostic trouble codes with the scan tool after the repair is completed.
  • Perform a road test or simulated test cycle that includes multiple clutch pedal engagements and disengagements, starter interlock checks, and cruise control activation (if equipped) to confirm the fault does not return.
  • Recheck for pending or stored codes after the test drive and document final live data readings to confirm proper switch state transition.

📦 Parts, Labor, and Budget Estimates

Required Components/Software:

  • Clutch pedal position (clutch released) switch — OEM or OE-equivalent part, verified by VIN and model year at the dealer parts counter or OEM parts catalog
  • Connector repair kit or pigtail harness connector (if wiring is damaged) — OEM or universal automotive-grade repair kit rated for under-dash harness applications
  • Dielectric grease, heat-shrink butt connectors, and electrical tape rated for automotive wiring repair
  • Scan tool with live data streaming and bi-directional control capability (OEM-level or quality aftermarket scan tool such as Snap-on, Autel, or equivalent)
  • Current OEM service information subscription (such as Mopar/FCA TechAuthority or equivalent) for wiring diagrams and pinout verification

Average Component Price:

  • Clutch pedal switch: approximately $20–$75 for the part, depending on OEM vs. aftermarket sourcing
  • Connector or harness repair parts: approximately $15–$60 depending on whether a pigtail or full connector repair is needed
  • Shop supplies and consumables (dielectric grease, connectors, tape): approximately $5–$15

Estimated Labor Hours:

  • Diagnosis and verification: approximately 0.5–1.0 hour
  • Switch replacement and adjustment: approximately 0.3–0.6 hour
  • Wiring repair (if required): approximately 0.5–1.5 hours depending on harness accessibility and extent of damage
  • Verification and road test: approximately 0.2–0.4 hour

Total estimated out-of-pocket cost for diagnosis and repair typically ranges from approximately $100–$300 at an independent shop, and may run higher at a dealership due to diagnostic labor rates and OEM part pricing, particularly if wiring repair beyond a simple switch replacement is required.